The F.C. Bond Ball Mill is a small universal laboratory mill used in calculating the grindability of all ores. GRINDASILITY IS TIM NUMBER OF NET GRAMS OF SCREEN
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486 KB – 25 Pages

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BAI,I, MII,I,1\e\itsnrd h\ tl. hund fur rAe b\ ccnrcnt Lunrpanies and qurliq control ldorutodes lhroughout dtc rofld.I lt”.l]r hc usd In (. rul,rtift lhr grindrhr||h 0f all ofc The digital cornter indicales the counldo$n end it.l-., slrul’ nff rlrc drfLrr dri\r ilr mrlu.lrncmn)f attcnti0n durins this time js not reouired. A joging bltlon islrolidcd to positioo lhc drun ior beding md urloadirg. A rlr.tnudljog is possible fofpfecise posilioningStandard Features. .\ll ball milk come nandard$ith ooe {4 5 lb.ch.ugc 0f lon hdls. ifon slmd, fcccivingtmlUld hmd screen pm.. lil cir-sl ifon dru lModelsl’ii ilqi so220 \bll, Jph.60 oclc. Modell95-i1110,’120. 1th. 60 crcle. l\ odel J9t 5I\ll0,220!.1ph,50qclc

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F.C. BOND BICO BALL MILLThe F.C. Bond Ball Mill is a small universal laboratory mill used in calculating thegrindability of all ores.GRINDASILITY IS TIM NUMBER OF NET GRAMS OF SCREEN IJNDERSZEPRODUCED PER REVOLUTION.This Ball Mill can be used continuously or it can be used for any numbq ofrcvolutions,accoding to the type of grind desired. For instance, the Frcd C. Bond Grindabiliry Tests w•remade in the Bico Mill rurming at 70 revolutions per minute, with a charge of285 iron ballsranging in size from 3/4 inch to 1-1l2 inch in diameter, and weighing approKimately 20,125grams. 700 CC ofminus 6 mesh, stage crushed, dry feed was used and the circulation loadmaintain•d constant at 250% by adjusting the number of revolutions for each grinding period.BALL CHARGE DETERMINATIONBecause ofvaxiations in ball size, no exact number ofballs ofeach size can be specified.The ball charge is prepared by starting with 285 balls, consisting of approximately equal weightsofvarious size balls. These sizes include: 3/4 incbr T 18 irrch, 1 inch, 1-114 inch and 1-112inch.. about 400 grams ofeach size. With 285 balls always present, some balls ofone size areremoved ard replaced with the next size of larger or smaller balls.This is continued until the total rveight is at close to 20,125 grams as possible, makingthe last adjustment with the smallest size of balls. Do not remove all the balls of any one size.Once a suitable grinding charge is prepared from one grade ofballs, count and note the numberofballs of each size.Other batches ofthe same grade can be started using this count, and firther adjusted ifnecessary. It is IMPORTANT to ietain the “one for one” rutio while adjusting the final weightto maintain the DroDer ball count.continued. ..

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OPERATING INSTRUCTIONSCoruect the powet supply to the contol box. Wircs arc protuding for easy aonnection.Make sule all circuit breake$ arc of to avoid sev•re electical shock.This machine is equipped $r’ith an automatic counter. To set the count•r, press the buttonto the desired numb•r ofrcvolutions. The switch has two positions, “RUN” for normal use, and”JOG” to move tho drum to a desired positiotr (for emptyns),To load the drum, “JOG” thc drum Asning until it faces upwaid. Rsrnove the cover andgasket, Insert the sample atrd ball charge into the drum. Replace th• gasket and cov•r. Set thenumbcr ofrevolutions you desirc on the counter and start the motor by pushing the strrt contol.The machine will stop automatically when tle number ofrevolutions is reached. Again,us• the “JOG” button to positio[ the opening of the drum upwad towards the ceiling. Now,remove.the cover atrd gaskot. Agai!. ‘JOG” the opening of the drum towards the receiving panso the sample and balls can discharye iltto the reccivilg pan.

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F. c. BOND BALL MILL CEARGEWe fird that the question ofcolrert bsll chargc arises oft•u and is still yery debatable.Back in 1960, Mr. Bond himself recommended thc chargc dcscribed;43 batle – 1-ll2 inch (1.45)67 balls – 1-ll4 iuch (1.17)10 balls – 1 inch (1.00)7l balls – 3/4 inch (.75)94balls – 5/8 inch (.61)285 BALLS Total wt. =rDx.44.5lbs.Mr. Bond himsclf admittcd tllat it is very difrcult to spwifr a given number ofballs ofeach weight, and in oul most receni conglondlncr with Mr. Bon4 ha l•coDtrl•ad•d a chsrgeexcluding the 5/8 ittch (.61) balls. Becausc ofthis, Bico Inc. o(pcrimrntdly came up with thcfollowing figure for a cbrrge:25 balls – 1-ll2 inah (1.50)39 balls – l-1l4 inch (1.25)60 balls – I itrch 0.00)68 balls – 7/8 inch (.875)93 balb- 3/4 inc.h ( .75)285 b&llr Totrt wL = apr. 44.5lbs.We irclude scveral exta balls of cach size so that tbe charge cau b• manipulat•d to resultin the 20,125 gm total n’it! 285 ba!s.

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BICO INc; F. C. BOND BALL.MIL,LSPARE PARTSPLEASE SPECTtrY SERIAL NUMEER WEEN ORI’f,RING(.ATAI.OG # NN-SCf,r?ITON I trS/I(GDruD, with Shaffs (Pleasc speciS SA.I)CovcrHaagsrTable with LegsPillow BlockAsb•stos Gasks,t50IIz Dgital Comter/Jogging Swibh60 Ilz Digitsl CounlF4ogging SfitcltCouDter BrackctCourtlr hrorPao with Ss’reca ard Rccaivitrg PaltChEge ofBaUsChain CuardChain, onc l•agth = 29 inchcsConnecting link foi 60 I{Z opaetiodOffsct link for 50IZ opcrdionShaft Key*** Sprockets arc avsilable and quoted upon rcqucat. (S/N ed IU rcquired).BM-IBM-2BM.3BM4NBM-9BM-I2BM-134BM-138BM-13CBM.13DBM.I4DO8M.15BM-23BM-26BM-294BM.298BM-32n3/521lt513/6109/50tl.4.3t.19t450n231t.5u.4ll.4t/.4

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1.TO TURN DRUII BY}IA ND.-_2. TUR N END OF SHAETW TH W RE NCH,(-r,i oT o R c0vER BEHTNDcoNT ROL PA NE L)”‘lRed8$. o8it’fi’88l’J’AiPufl F oNANDLE AND PUtL IOIiARDS YOU.!,PESS ;HESE 4 LOWEP BU_TO\S N ‘IURN -O SET N LI,lBERABOVE EACH. _ SETSWITCH ON RUN. – PRESS SIART BUTTON-f/IACHINE WILL SHUT OFF A FTER NUN4BER 0F TURNS COMPLETE., TO JOG N4ACHlNE’ I. P.’T SWITCH ON JOG. 2. KEEP PRESSINGSTART BUTTON 0N AND OFF UNTIL DESIRED POSlTl0N-.’lS IRE ACHE D,amzz

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C)ZoOc;l;lit,Yls;q5toITzooFa))ztaLrlIIOC)l.rsacr= —z_;; .rr ;f co t/)=>_m m !,.)m()o-trlt:oF9-a’:3ua;-,.: ]ai 1i31? i;6 jo.LN()Lr-i{ -Y)-*7;r9.-< l\:> rrr :- – o – –,5r I i; e ilO:r-!:+Lrlur_, , Ll.r,,- tll:’ ‘lY olacDju-a-)o-lUF:!JLII!-l> -22-r>Zr:l()=co<-mav n–,46-.t Nml t_oomdr-x’ NY’co 4,r-‘BoU Oa:l ,:^=a\r)taa>- -\ zl:.)- _1–o ()’,1o,^r]:aJi’l.)•),•fl.–s4 z–J_J=.<1I__J.4anLLJOl-r ',----f-\(n\\U=)j-JJaomOL'ZOat-Cfo-UJOJo-L]-lC((ll---Lr,Jo1)OLLIOOCI:iL PAGE - 11 ============ Fts. L 8+in. Hldtocone crush.t lort.ttidtt ctushirs ol SemnTa@zite ote(speculat henatite). ( unboldtMi^iry Co., Humboldt, Michisan.)r\OMMINUTION Ih.ory is coDerred with tle relarion-\-. ship betw.en eoergt iDpr.tt aDd rbc product particle siknade from s eivcn f•ed sizc. It continues to be a rich ficldTb. oldest therry (1867) is fiat of RrrrINoEA,LBnd it stillbas adhcr.nts. He srat.d that tbc arca of the n.w surfac•produ•cd by crubhing or grirding is direclly proporlio.al totb. useful work input. Thc surfac• area of a totr of prrticlcsof uDiform diamct•r d is proportional to 1/d, and accord-ing to RFnNolR thc us•ful work input pcr ton is alsoproponioual to I /d. Hos'cver, tbc measured surfacc encrgyof the nc*, surface ar•a produccd is only a veiy 6ma[ fr!c-tion of thc ordcr of l/10cr0 of the energy iaput actuallyrequired to producc tbat surface h commercial crushjnaaDd Srinding. Nearly all of thc rcquircd •d•rgy input ap-pcars a3 heat dt•r thc particLs arc brokeb.The sccond thcory (1885) is tbat of K1cK.: H. ltal•d thatlhe work requircd is proportioDal to the rcdultioo in volumeof tbe pa icles conccrncd. Whcrc I is the diametq of thefecd paniclcs and p is thc diam.ter oI the product panicles,tho reduciion ratio Rr is J/p Accordios to KICK, tbc workidput lcquir•d pcl totr is proportioml to Iog Rrllog 2.Siucc neiter theory agreca with commercial qushiDg andgrindiDa r•sult!, the author devcloped thc Third Thcory in1951-r According to this theory, tbe work iDput h propor-tional to tb• trlw crack tip length Foduced iD particlebr•aka8c, and aquals the work repres•nted by thc productmitrus that reprcsented by the feed. Ir particles of similarshape, thc @ck rjp length is •quivalent to the sqrare rootD.rann.n(. ArG-Chrdqsof one-balf the surface area, and thc new crack tensth isproportionar ro 1 I 1/i - lt\/j .For practical calculations rhe size in microns which 80per cent passes is selccted as tbe criterion of particle siz•.The 486 KB – 25 Pages