Retsch GmbH, 42781 Haan, Retsch-Allee 1-5, Germany 26.03.2015 0001. Manual. Planetary Ball Mill PM400. Translation
118 KB – 60 Pages
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4 1 Notes on the Operating Manual .. .. .. 7 1.1 Explanations of the safety warnings .. .. .. .. 8 1.2 General safety instructions .. .. .. . 9 1.3 Repairs .. .. .. .. . 10 2 Confirmation .. .. .. .. 11 3 Transport, scope of delivery, installation .. .. .. 12 3.1 Packaging .. .. .. .. .. 12 3.2 Transport .. .. .. .. . 12 3.3 Temperature fluctuations and condensed water .. .. . 12 3.4 Conditions for the place of installation .. .. .. 12 3.5 Installation of the machine .. .. .. 13 3.6 Type plate description .. .. .. . 13 3.7 Electrical connection .. .. .. 13 3.8 Creating interface connection .. .. .. . 14 3.9 Transport .. .. .. .. . 15 3.10 Installation of the machine .. .. .. 17 3.11 Installation of the machine .. .. .. 17 4 Technical data .. .. .. .. . 19 4.1 Use of the machine for the intended purpose .. .. 19 4.2 Num ber of grinding stations .. .. .. . 20 4.3 Receptacle volume .. .. .. .. 20 4.4 Feed size .. .. .. .. 20 4.5 Rated power .. .. .. .. . 20 4.6 Electrical connection .. .. .. 20 4.7 Emissions .. .. .. .. 21 4.7.1 Noise levels .. .. .. .. .. 21 4.7.2 Measurement conditions .. .. .. .. 21 4.8 Degree of protection .. .. .. 21 4.9 Protective equipment .. .. .. .. 21 4.10 Dimensions and weight .. .. .. .. 21 4.11 Required floor space .. .. .. 21 5 Operating the machine .. .. .. 22 5.1 Views of the Instrument .. .. .. . 22 5.2 Overview table of the parts of the device .. .. 24 5.3 Operating elements and displays .. .. .. . 25 5.4 Overview Table of the Operating Elements and the Display .. 25 5.5 Opening the device .. .. .. .. 25 5.6 Closing the device .. .. .. 25 5.7 Emergency unlocking .. .. .. . 26 5.8 Inserting the grinding jar .. .. .. 27 5.8.1 Clamping bolt .. .. .. . 28 5.8.2 Inserting the grinding jar .. .. .. .. 30 5.8.3 Inserting the clamping unit .. .. .. .. 31 5.8.4 Function of the locking sleeve .. .. .. .. 31 5.9 Releasing the grinding jar clamping mechanism .. .. . 32 5.10 Opening the grinding jar clamping mechanism with a counter wrench .. .. 32
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5 5.11 Power failure during grinding .. .. .. .. 33 5.12 Mahlbehälterauswahl für unterschiedlichen Probenmaterialien .. . 33 5.13 Sample quantity .. .. .. . 33 5.13.1 Guides for material quantity and balls .. .. 34 5.14 Ultrafine grinding .. .. .. 34 5.15 Stacking the grinding jars .. .. .. . 34 5.15.1 Stacking 50ml grinding jars .. .. .. 34 5.15.2 Stacking grinding jars smaller than 50ml .. .. .. 35 5.16 Handling grinding jars .. .. .. . 35 5.16.1 Carrying and gripping .. .. .. .. 35 5.16.2 Anti – rotation device .. .. .. 35 5.16.3 Heating the grinding jars .. .. .. . 35 5.17 Grinding jar identification .. .. .. .. 36 5.18 Grinding jar cleaning .. .. .. 36 5.18.1 Drying the grinding jars .. .. .. 36 5.19 Closing the grinding jar .. .. .. .. 37 6 Display and operation .. .. .. .. 39 6.1 Symbols in the Display Unit .. .. .. . 39 6.2 Display unit operation of the device .. .. 40 6.2.1 Adjustment options using the display menu .. .. . 40 6.2.2 Navigating between operating modes .. .. . 40 6.3 Direct access to the language menu .. .. . 40 6.4 Menu structure .. .. .. .. . 42 6.5 Operating modes .. .. .. .. 42 6.5.1 Manual operation .. .. .. . 42 6.5.2 Program 01 to 10 .. .. .. . 42 6.5.3 Basic settings .. .. .. . 42 6.6 Manual operation .. .. .. .. 43 6.6.1 Grinding time .. .. .. .. 43 6.6.2 Speed .. .. .. .. .. 43 6.6.3 Interval .. .. .. .. 43 6.6.4 Direction reversal .. .. .. . 43 6.6.5 Pause time .. .. .. .. 43 6.6.6 Save parameters .. .. .. . 43 6.6.7 Start in .. .. .. .. . 44 6.7 Programs .. .. .. .. 44 6.7.1 Change program .. .. .. .. 44 6.7.2 Delete program .. .. .. . 44 6.8 Basic settings .. .. .. .. 44 6.8.1 Automatic opening .. .. .. .. 45 6.8.2 Language .. .. .. .. .. 45 6.8.3 Brightness .. .. .. .. . 45 6.8.4 Date .. .. .. .. . 45 6.8.5 Time .. .. .. .. . 45 6.8.6 Acoustic warning signal .. .. .. 45 6.8.7 Service .. .. .. .. 45 6.8.7.1 Operating hours .. .. .. . 45
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6 6.8.7.2 Software version of display .. .. .. .. 45 6.8.7.3 Software version of the controller .. .. 45 6.8.7.4 Update software .. .. .. . 45 6.8.7.4.1 Display .. .. .. 45 6.8.7.4.2 Controller .. .. .. .. 46 6.8.8 Safety notice .. .. .. .. 46 7 Fault messages .. .. .. .. .. 47 8 Cleaning, wear and service .. .. .. .. 48 8.1 Service .. .. .. .. .. 48 8.1.1 Servicing the clamping unit .. .. .. . 49 8.1.2 Wear to the bases of the clamping unit .. .. .. 49 8.1.3 Rubber washer on the pressure plate .. .. . 50 8.1.4 Wear to latching bracket .. .. .. .. 50 8.2 Replacing the machine fuses .. .. .. 50 8.3 Returning for service and maintenance .. .. . 51 9 Disposal .. .. .. .. .. 53 10 Index .. .. .. .. . 54 A ppendix .. .. .. .. .. following page
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Notes on the Operating Manual 8 1.1 Explanations of the safety warnings In this Operating Manual we give you the following safety warnings Serious injury may result from failing to heed these safety warnings. We give you the following warnings and c orresponding content. WARNING Type of danger / personal injury Source of danger Possible consequences if the dangers are not observed. Instructions on how the dangers are to be avoided. We also use the following signal word box in the text or in the instructions on action to be taken: WARNING Moderate or mild injury may result from failing to heed these safety warnings. We give you the following warnings and corresponding content. CAUTION Type of danger / personal injury Source of danger Possible consequences if the dangers are not observed. Instructions on how the dangers are to be avoided. We also use the following signal word box in the text or in the instructions on action to be taken: CAUTION In the event of possible property damage we inform you with the word NOTICE Nature of the property damage Source of property damage Possible consequences if the instructions are not observed. Instructions on how the dangers are to be avoided. We also use the following signal word in the text or in the instructions on action to be taken: NOTICE
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Notes on the Operating Manual 9 1.2 General safety instructions CAUTION Read the Operating Manual Non – observance of these operating instructions The non – observance of these operating instructions can result in personal injuries. Read the operating manual before using the device. We use the adjacent symbol to draw attention to the necessity of knowing the conten ts of this operating manual. Target group : All persons concerned with the machine in any form This machine is a modern, high performance product from Retsch GmbH and complies with the state of the art. Operational safety is given if the machine is handled for the intended purpose and attention is given to this technical doc umentation . You, as the owner/managing operator of the machine, must ensure that the people entrusted with working on the machine: have noted and understood all the regulations regarding safety, are familiar before starting work with all the operating instructions and specifications for the target group relevant for them, have easy access always to the technical documentation for this machine, and that new personnel before starting work on the machine are familiarised with the safe handling of the machine and its use for its intended purpose, either by verbal instructions from a competent person and/or by means of this technical documentation. Improper operation can result in personal injuries and material damage. You are responsible for your own safety and that of your employees. Make sure that no unauthorised person has access to the machine. CAUTION Changes to the machine Changes to the machine may lead to personal injury . Do not make any change to the machine and use spare parts and accessories that have been approved by Retsch exclusively. NOTICE Changes to the machine The conformity declared by Retsch with the European Directives will lose its validity. You lose all warranty claims. Do not make any change to the machine and use spare parts and accessories that have been approved by Retsch exclusively.
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Notes on the Operating Manual 10 Reperaturen 1.3 Repairs This operating manual does not contain any repair instructions. For your own safety, repairs may only be carried out by Retsch GmbH or an authorized representative or by Retsch service engineers. In that case p lease inform: The Retsch representative in your country You r supplier Retsch GmbH directly Your Service Address :
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Confirmation 11 Bestätigung 2 Confirmation This operating manual contains essential instructions for operating and maintaining the device which must be strictly observed. It is essential that they be read by the operator and by the qualified staff responsible for the device before the device is commissioned. This operating manual must be available and accessible at the place of use at all times. The user of the device herewith confirms to the managing operator (owner) that (s)he has received sufficient instructions about the operation and maintenance of the system. The user has received the operating manual, has read and taken note of its contents and consequently has all the information required for sa fe operation and is sufficiently familiar with the device. As the owner/managing operator you should for your own protection have your employees confirm that they have received the instructions about the operation of the machine. I have read and taken n ote of the contents of all chapters in this operating manual as well as all safety instructions and warnings. User Surname, first name (block letters) Position in the company Signature Service technician or operator Surname, first name (block letters) Position in the company Place, date and signature
118 KB – 60 Pages