GENERAL INFORMATION FOR PRIMARY BAMBOO PROCESSING 2 Knowledge of Cross Cutting machine & Manual Slicing Making Machine for Agarbatti Stick.
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2 Preface The redesigned modules of Bamboo Fabrication Sector consist of SEVEN modules with the following details: Module No Module Name Competency as per NCO Code Space Norms Power Norms Unit Size Entry Qualification / Trg. Hrs BM B701 Primary Bamboo Processing 7429.90 60 sq .m ( Minimum size of one side to be 04m) 02 KW 20 8 th Pass + 14 yrs of age 5 00 Hrs BM B702 Mechanic for Bamboo Machineries 7233.38 60 sq .m ( Minimum size of one side to be 04m) 02 KW 20 8 th Pass + 14 yrs of age 5 00 Hrs BM B703 Secondary Processing of Bamboo 7429.90 60 sq .m ( Minimum size of one side to be 04m) 02 KW 20 8 th Pass + 14 yrs of age 5 00 Hrs BM B704 Bamboo Construction 7429.90 60 sq .m ( Minimum size of one side to be 04m) 02 KW 20 8 th Pass + 14 yrs of age 5 00 Hrs BM B705 Bamboo Handicraft 7429.90 60 sq .m ( Minimum size of one side to be 04m) 02 KW 20 8 th Pass + 14 yrs of age 5 00 Hrs BM B706 Bamboo Mat and Blinds Weaving 7424.35 60 sq .m ( Minimum size of one side to be 04m) 02 KW 20 8 th Pass + 14 yrs of age 5 00 Hrs BM &07 Bamboo Furniture Making 7424.10 60 sq .m ( Minimum size of one side to be 04m) 02 KW 20 8 th Pass + 14 yrs of age 5 00 Hrs
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3 GENERAL INFORMATION FOR PRIMARY BAMBOO PROCESSING Name of Sector FABRICATION Name of Module Primary bamboo Processing MES Code BM B701 Competency as per N C O Code 7429.90 Duration of Course 5 00 Hrs Entry Qualification of Trainee 8 th Pass + 14 yrs of age Unit size (No. Of trainees ) 20 Power Norms 2.0 KW Space Norms (Workshop and Class Room) 60 sq.m Minimum size of one side to be 04m. Instructors Qualification Bachelor Degree in Civil/Mechanical Engineering with one year Experience in Bamboo fabrication work OR Diploma in Civil/Mechanical Engineering with two year s Experience in Bambo o fabrication OR NTC/ NAC in Bamboo Technology with three years of Teaching or Industrial e xperience in Bamboo f abrication work OR 10 th pass with five years of Teaching or Industrial e xperience in Bamboo fabrication work Terminal Competency : After completion of this training the Participant would be able to: (a) Basic knowledge of Cultivation of Bamboo (b) Make proper utilization of bamboo (c) Processing of bamboo (d) Preservation of Bamboo and Bamboo and Bamboo products.
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4 Content: SL. NO. THEORY PRACTICAL 1 Basic Knowledge of bamboo cultivation and various techniques of bamboo propagation ,diseases – its remedies and prevention Field visit for nursery techniques and cultivation of bamboo 2 Methods of bamboo treatment (Ancient & modern). Use of Borax, Boric, smoke chamber & other chemical process. 3 Knowledge of bamboo history. Its day to day utilization & Industrialization. Modern application of bamboo products. Future prospects of bamboo technology. Demonstration on day to day utilization of different types of bamboo. Modern application of bamboo products. 4 Knowledge of safety & precautions taken in bamboo work . Introduction of various hand Tools and their brief description. Types of hand Tools & their Spe ciation Handling of safety equipments and their applications . Handling of various hand tools – Hand sawing, skinning, filing etc. Proper upkeep & maintenance 5 Knowledge of machine Tools like Drill machine etc which are require to make bamboo items Practice of drilling & other machineries. Preventive maintenance of machineries 6 Knowledge of different measuring Tools & Conversion table Practice of measurement of all systems 7 Knowledge of various joints, method of joints & uses of joints. Practice in tongue & groove joint, male & female joint, bolt fastening joint, Over lapping joint, U – Shape joint, Horizontal & Vertical joint etc 8 Method of colouring the bamboo. Practice with various chemical/ natural dyes for colouring 9 Knowledge of bending, buffing, polishing of bamboo. Use of blow l amp (LPG, and Kerosene) and its precaution. 10 Knowledge of making various jigs and fixtures for uniformity of the products. Practice on jig and fixture making. 11 Concept of Quality assurance. Method of proper packaging of finished products & proper storing. Practice on packaging if require & storing. 1 2 Knowledge of transportation & marketing. Concept of sales services. Calculation of cost of finished Bamboo. Survey the Bamboo market. Arrange the Transport service. 13 Project work
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5 Lists of Tools & Equipments for a batch of 20 trainees SL. No. Description of tools Qty 1 Adjustable Hacksaw 20 nos. 2 Hand saw 20 nos. 3 Common Hacksaw 5 nos. 4 Flat Chisel (1/2″.1″,1/4″) 20 nos each 5 Half round Chisel (1/2″,1/4″,1″) 20 nos.each 6 Flat File (8″,10″) 20 nos,each 7 Wood Planner 5 nos. 8 Half Round File 5 nos. 9 Pruning Scissor(Fine Cut) 20 nos 10 Combination Stone (Sharpening Stone) 5 nos. 11 Hand saw (450mm) 5 nos. 12 Hunter’s saw 5 nos. 13 Screw driver (300 mm) 16 nos. 14 Claw Hammer (500 gms) 20 nos 15 Hammer (250gms) 5 nos 16 Dhau 20 nos. 17 Round Knife 5 nos. 18 Radial Hand splitter (4.8.12.16 blades) 4 nos. 19 Tripura Dhau 8 nos. 20 Foldable knife 20 nos. 21 Multi purpose Knife 5 nos. 22 Handrill 4 nos. 23 Electric Handrill 2 nos. 24 IDC Gauge 5 nos. 25 Steel Rule 5 nos. 26 Folding scale 5 nos. 27 Blow lamp 5 nos 28 Stand Drill Machine (1″) 1 nos 29 Carbide Drill Bit sets (Including 5 nos bits) 5 nos 30 Nose plier 5 nos 31 Plus 5 nos
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6 GENERAL INFORMATION FOR PRIMARY MECHANIC FOR BAMBOO MACHINERIES Name of Sector FABRICATION Name of Module Mechanic for Bamboo Machineries MES Code BM B702 Competency as per N C O Code 7 233 . 38 Duration of Course 5 00 Hrs Entry Qualification of Trainee 8 th Pass + 14 yrs of age Unit size (No. Of trainees ) 20 Power Norms 2.0 k W Space Norms (Workshop and Class Room) 60 S q.m Minimum size of one side to be 04m. Instructors Qualification Bachelor Degree in Civil/Mechanical Engineering with one year Experience in Bamboo fabrication work OR Diploma in Civil/Mechanical Engineering with two year s Experience in Bamboo fabrication OR NTC/ NAC in Bamboo Technology with three years of Teaching or Industrial e xperience in Bamboo fabrication work OR 10 th pass with five years of Teaching or Industrial e xperience in Bamboo fabrication work Terminal Competency : After completion of this training the Participant would be able to: Take Safety measures, care & maintenance of Machineries used in Bamboo processing and Bamboo products.
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8 Lists of Machines, Tools & Equipments for a batch of 20 trainees List of Machines SL. No. Description of tools Qty 1 Bamboo Cross cutting(Heavy Duty) 1 no 2 Bamboo Portable Cross cutting 1 no 3 Bamboo Radial Splitting(Chain type) 1 no 4 Mitre Saw (Bosch/Hitachi) 1 no 5 Bamboo Square Stick Making Machine 1no 6 Bamboo Stick Polishing 1 no 7 Bamboo Stick Sizing 1 no 8 Bamboo Slicing(Heavy Duty) 1 no 9 Bamboo Double Side cutting, Parallel Splitter 1 no 10 Bamboo Two side planning cum Sizing 1 no 11 Bamboo Four side planning 1 no 12 Bamboo Treatment Plant 1 no 13 Bamboo Dying Tank 1 no 14 Bamboo out Side Knot removing 1 no 15 Manual and Automatic Slivering 1 no each 16 Round Stick making 1 no 17 Manual Square Stick Making Machine 1 No 18 Manual Slicing Making Machine for Agarbatti Stick 1 No Wood related machine 1 Universal Grinding Machine 1 no 2 Table Grinding 1 no 3 Machine Saw 1 no 4 Machine Planer 1 no 5 Lathe machine 1 no List of Hand Tools 1 Screw Driver 20 nos 2 Hand Gloves 20 nos
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9 GENERAL INFORMATION FOR SECONDARY PROCESSING OF BAMBOO Name of Sector FABRICATION Name of Module Secondary Processing Bamboo MES Code BM B703 Competency as per N C O Code 7429.90 Duration of Course 5 00 Hrs Entry Qualification of Trainee 8 th Pass + 14 yrs of age Unit size (No. Of trainees ) 20 Power Norms 2.0 k W Space Norms (Workshop and Class Room) 60 S q.m Minimum size of one side to be 04m. Instructors Qualification Bachelor Degree in Civil/Mechanical Engineering with one year Experience in Bamboo fabrication work OR Diploma in Civil/Mechanical Engineering with two year s Experience in Bamboo fabrication OR NTC/ NAC in Bamboo Technology with three years of Teaching or Industri al e xperience in Bamboo fabrication work OR 10 th pass with five years of Teaching or Industrial e xperience in Bamboo fabrication work Terminal Competency : After completion of this training the Participant would be able to: (a) Make proper finishing and packaging of bamboo products (b) Manufacture High – end hand made bamboo products (c) Manufacture Industrial bamboo Products
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10 Content: WK . NO. THEORY PRACTICAL 1 Brief description about secondary processing machine Demonstration on Secondary processing machine 2 Concept of Secondary Processing and relation with primary processing Demonstrate primary process 3 Process lay out of various industrial products and uses of respective machineries Manufacturing of Bamboo Mat Board, Flooring Board, Strand Board and other laminated products which are substitute of wood 4 Detailed Knowledge about safe operation and maintenance of various secondary processing machineries Practice on various machineries 5 – 8 Knowledge of various types of finishing in bamboo works. Knowledge of polishing & machineries used. Knowledge of Buffing & machineries used. Knowledge Bamboo Dyeing & machineries used. Knowledge of method of colouring & accessories used. Practice on various bam boo works for Finishing: – 1. *Polishing* 2. *Buffing* 3. *Dyeing* 4. *Colouring* 9 Knowledge of: – Decorative Techniques for Lamination in Bamboo. Practice the Lamination in Bamboo by Decorative process. 10 Concept of Quality assurance. Checking the finished products in size & shape. 11 Knowledge o f storing the Bamboo/ Bamboo items & storing for long terms. Method of Storing in various process: – Storing for short terms. Storing for long terms. 12 Knowledge of Packaging: – Packaging for short distance Transportation. Packaging for long distance Transportation. Method of Packaging in various process: – Packaging for short distance Transportation. Packaging for long distance Transportation. 1 3 Project work
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11 Lists of Tools & Equipments for a batch of 20 trainees SL. No. Description of tools Qty in no 1 Bamboo Hot press for mat board and laminated board 1 2 Resign Applicator 1 3 Universal Planner 1 4 Heavy Duty Sanding Machine 1 5 Double end cutting & trimming machine 1 6 Five Side planning Machine 1 7 Coating machine/Spray booth finishing 1 8 Portable Hand Planner (Automatic) 1 9 Portable Sanding machine 1 10 Spray Gun 2 11 Treatment tank 1 12 Dying Chamber (Stainless steel tank 2ftX2ft) 2 13 Air Compressor – 2HP, 7Kg, 132 litre 1 14 Pneumatic Pin gun 1
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