Shot blasting machines and surface treatment equipment. Air suction and purification installations. Metal structures and general industrial machinery. Page 6
20 pages
439 KB – 20 Pages
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3COMPANY Founded in 1959 in one of the locations with the highest concentration of industry in Europe, Talleres Alju is a national and international reference in the design and construction of machinery and installation for surface treatments and auxiliary equipment for cleaning and control of contaminating emissions. FACTORY The Alju factory has a surface area of 10,000 m 2, 5,000 m 2 under roofing, where all our equipment is designed, manufactured and submitted to comprehensive tests from beginning to end. Our state-of-the-art fleet of machinery, our own engineering department and the availability of the most advanced design technology allow us to prepare projects for any type of installation using our more than 50 years of experience with the needs of the industry and our commitment to research and development of new solutions. PRESENTATION
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4HUMAN TEAMOur technical staff is highly qualified to respond to all our customers’ needs and requirements, constantly adapting to the new production and design technologies of the sector. TECHNICAL SERVICE One of ALJU’s most important assets is our after-sales service. Our highly qualified staff is prepared to provide our customers with continuous and effective service, which includes a large warehouse to guarantee immediate delivery of the most commonly requested spare parts. OUR COMMITMENT Proof of ALJU’s business commitment are: Our processes comply with ISO-9000:2008 Our products are designed and manufactured according to current directives and regulations regarding machinery safety The exclusive use of the the highest quality material and components Technical and sales counseling Training of our customers’ maintenance personnel Immediate delivery of any spare part or component Sending our technicians for revisions and repairs Individual preventive maintenance plans adapted to each customer
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5Our products are classified in three large groups: Shot blasting machines and surface treatment equipment that use solid abrasive materials propelled by a centrifuge turbine and/or compressed air. Installations for air suction and purification , equipped with a variety of filtering systems. Metal structures, we specialise in special anti-wear steel. General industrial machinery. APPLICATIONS / SECTORS Steel, iron, copper and brass casting Forging and die-stamping Heat treatments Iron and steel works and laminates Treatment for springs (shot peening) Automotive machinery and components Structures and boiler works Construction materials Aeronautic Industry Stone finishes Railway Industry Mould recovery Maritime Industry Wind Power Industry Domestic wares Valves MANUFACTURING PROGRAMME Shot blasting machines and surface treatment equipment. Air suction and purification installations. Metal structures and general industrial machinery.
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6SHOT BLASTING MACHINES AND SURFACE TREATMENT EQUIPMENT ALJU TURBINES. ALJU turbines can vary impact velocity and blast flow to obtain different finishes without the need to change the type of abrasive material. TURBINEThe turbine is the heart of any shot blasting equipment. It is the element responsible for the continuous projection of the abrasive material being used. It must therefore have a series of features that guarantee its performance and duration over time. ALJU turbines allow the impact velocity and shot flow-rate to be adjusted, achieving different finishes without the need to change the type of abrasive. ALJU turbines offer: High performance due to their advanced design that obtains an excellent ratio between motor power and blasted shot. Fast and easy maintenance , because the parts are accessible and extremely easy to assemble and disassemble. A very versatile turbine , that allows rotation in different directions. Multipurpose protection components that adapt to several positions and therefore ensure maintenance with fewer parts. High abrasion resistance , proven by the constant research we perform on new materials to improve unit performance and profitability. Greater duration thanks to using both sides of the turbine blade. The possibility of automatic orientation of the blast beam , even during the cleaning cycle.
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8TUMBLING SHOT BLASTING MACHINES These shot blasting machines perform cleaning by tumbling the parts. Due to the type of process involved, this system covers a wide range of needs. In general terms, it is indicated for any part that, due to its shape and material, can be tumbled. All our tumbling machines can be easily integrated in ongoing manufacturing processes and are provided with a variety of dosing, loading and unloading systems. In addition, various tumbling systems are available: Tumbling rubber conveyor belt: This performs an even shot blasting of parts by gentle and constant tumbling of a highly wear resistant belt that is perforated to evatuate the shot. Manufactured in a wide range of capacity formats to adapt to all production needs. Metal rotary drum: This model is appropriate for shot blasting bulk parts that can be tumbled. It performs even shot blasting of parts by gentle and constant tumbling. The drum is manufactured entirely in anti-wear steel with no joints. Therefore, neither the parts nor the machine are subject to risk. “TAMBRO” constant rotary metal drum shot blasting machine. “ALJUBAN” conveyor belt shot blasting machine. Detail of the metal drum.
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9Conveyor belt shot blasting machine. Constant rotary drum shot blasting machine. “ALJTROM” alternating rotary metal drum shot blasting machine. Conveyor belt. Designed especially for continuous part production. It has the advantage of gentle, constant tumbling with the option of changing production by modifying the rotation speed or the belt angle. Constant rotary drum. Designed especially for continuous part production. It has the advantage of gentle, constant tumbling with the option of changing production by modifying the rotation speed or the drum angle. Alternating rotary metal drum. Due to its special design, it achieves even and continuous shot blasting in high production conditions. Its major advantage is that, like the metal drum, it is entirely manufactured in anti-wear steel with no joints, providing very high resistance and very low maintenance.
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10OVERHEAD RAIL SHOT BLASTING MACHINES These shot blasting machines clean parts by hanging them on hooks, either individually or in bundles and exposing them to the action of the turbines. This general description covers a very wide range of equipment whose main feature is the great variety of part sizes and load settings that can be used. The shot blasting cabins housing the hooks are entirely manufactured in anti-wear steel and reinforced on the areas of direct shot impact with replaceable parts made of the same material. Standard hook shot blasting machines are those where the loads enter the shot blasting cabin suspended on hooks. This allows the shot blasting area to be insulated. These shot blasting machines adapt to the available area needs of the customer, with a variety of rail configurations for aerial transport. POSSIBLE RAILS POSITION 1 POSITION 2 POSITION 3 POSITION 4 POSITION 5 “ESTRELLA” double-hook shot blasting machine. Model 161 double-hook shot blasting machine. “REGINAfl double-door shot blasting machine. “MONDIAL” dual-chamber shot blasting machine.
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11 Special overhead rail shot blasting machines. For applications where it is necessary to adapt the design to the customer’s parts. In some cases, these are used in continuous processes that are usually interconnected with other painting or finishing installations. The advantage is that once the parts are hung on hooks, their handling becomes unnecessary. Shot blasting machine for large, heavy parts, with hoists or derricks. Model 88 carousel shot blasting machine. Model 169 carousel shot blasting machine.
439 KB – 20 Pages