IMPORTANT: Before connecting grill to gas source, make sure BBQ Grill control knobs are in “OFF” position. 6. NATURAL GAS CONNECTIONS. IMPORTANT: Bull Outdoor
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ASSEMBLY & OPERATING INSTRUCTIONS MODEL #47628 ANGUS 4 BURNER STAINLESS STEEL, ROTISSERIE, BUILT – IN, L.P. (PROPANE) MODEL #47629 ANGUS 4 BURNER STAINLESS STEEL, ROTISSERIE, BUILT – IN, N.G. (NATURAL GAS) MODEL #47628CE ANGUS 4 BURNER STAINLESS STEEL, ROTISSERIE, BUILT – IN, L.P. (PROPANE) MODEL #47629CE ANGUS 4 BURNER STAINLESS STEEL, ROTISSERIE, BUILT – IN, N.G. (NATURAL GAS) MODEL #47628AGA ANGUS 4 BURNER STAINLESS STEEL, ROTISSERIE, BUILT – IN, L.P. (PROPANE) MODEL #47629AGA ANGUS 4 BURNER STAINLESS STEEL, ROTISSERIE, BUILT – IN, N.G. (NATURAL GAS)
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TABLE OF CONTENTS PAGE # SAFETY INSTRUCTIONS THE LOCATION FOR YOUR GRILL CHECKING FOR GAS LEAKS NATURAL GAS SAFETY PROPANE GAS SAFETY INSTALLATION INSTRUCTIONS SPECIFICATIONS FOR BARBECUE STRUCTURE CONNECTING TO GAS SOURCE NATURAL GAS CONNECTIONS PROPANE GAS CONNECTIONS OUTDOOR NATURAL GAS BBQ INSTALLATION SPECIFICATIONS OUTDOOR PROPANE GAS BBQ INSTALLATION SPECIFICATIONS LP GAS TANK RETENTION .. 9 TRANSFORMER .. .10 INSPECTING / CLEANING BURNERS AND GAS VALVE ORIFICES BURNER CLEANING .. 11 BURNER SHUTTER CLIP INSPECTION / ADJUSTMENT BURNER REPLACEMENT INTO INSERT IGNITOR / ELECTRODE CHECK BURNER OPERATION CHECK COOKING COMPONENT INSTALLATION LIGHTING & OPERATING INSTRUCTIONS LIGHTING PROCEDURES OPERATING PROCEDURE COOKING TEMPERATURES ROTISSERIE COOKING LIGHTING & OPERATING INSTRUCTIONS LIGHT SYSTEM LIGHT BULB REPLACEMENT WIRING DIAGRAM .. 20 CLEANING & MAINTENANCE TROUBLESHOOTING ..23 IF GRILL FAILS TO OPERATE PROPERLY .. ..23 YELLOW FLAME .. 24 FLASH BACK .. 24 LOCATIONS OF SERIAL NUMBER .. 25 PARTS LIST EXPLODED ILLUSTRATION LIMITED WARRANTY REGISTERING YOUR GRILL .. 29 – READ THE FOLLOWING INSTRUCTIONS CAREFULLY AND BE SURE YOUR GRILL IS PROPERLY INSTALLED, ASSEMBLED AND CARED FOR. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS BODILY INJURY AND/OR PROPERTY DAMAGE. IF YOU HAVE QUESTIONS CONCERNING ASSEMBLY OR OPERATION, CONSULT YOUR DEALER, GAS APPLIANCE SERVICE REPRESENTATIVE OR YOUR GAS COMPANY. – NOTE TO INSTALLER: LEAVE THESE INSTRUCTIONS WITH THE CONSUMER AFTER INSTALLATION. – NOTE TO THE CONSUMER: RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE. – THIS OUTDOOR COOKING GAS APPLIANCE IS NOT INTENDED TO BE INSTALLED IN OR ON RECREATIONAL VEHICLES AND/OR BOATS. *FOR WARRANTY PURPOSES, PLEASE RECORD YOUR MODEL NUMBER, SERIAL NUMBER, DATE OF PURCHASE & A COPY OF YOUR RECEIPT OR INVOICE IN THE BACK OF YOUR MANUAL ON PAGE 29. – CE: LP NOMINAL HEAT INPUT: MAIN BURNER: Qn=16.2kw. BACK BURNER: Qn=4.05kw. LP TOTAL HEAT INPUT: Qn=20.25kw(1473.8g/h). ELECTR I CAL SUPPLY: 240V, 50Hz, 60W. LP GAS CATERGORIES: I3+(28 – 30/37): G30 Butane at 28 – 30mbar and G31 Propane at 37mbar. I3B/P(30): G30 Bu tane and G31 Propane at 30mbar. I3B/P(50): G30 Butane and G31 Propane at 50mbar. NG NOMINAL HEAT INPUT: MAIN BURNER: Qn=15.4kw. BACK BURNE R: Qn=3.85kw. NG TOTAL HEAT INPUT: Qn=19.25kw(1401.5g/h). NG GAS CATERGORIES: I2H: G20 at 20mbar. I2E: G20 at 20/25mbar. I2E+: G 20/ 25 at 20/25mbar. Revision: 07/2017 1
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SAFETY INSTRUCTIONS This gas grill must be installed in accordance with local codes or, if in an area without local codes, with the latest editio n o f the National Fuel Gas Code ANSI Z223.1. In Canada, installation must conform to the standard CAN/ CGA 1 – b149.1 and/or .2 (Installation Code for Gas Bu rning Appliances and Equipment) and any local codes. Outside the United States, installation must conform with the latest edition o f C E Norms EN498. Parts that are sealed by the manufacturer or agent must not be altered by the user. WARNING : Fuels used in gas or oil – fired appliances and the products of combustion of such fuels, contain chemicals known to the State o f California to cause cancer, birth defects and/or reproductive harm. This warning is issued pursuant to California Health & Sa fet y Code Sec. 25249.6. THE LOCATION FOR YOUR GRILL DO NOT use your gas grill in garages, porches, breezeways, sheds or other enclosed areas. Your gas grill is to be used OUTDOORS ONLY , with at least 21 inches/54 cm/533.4 mm clearance from the back and side of any combustible surface. The grill should not be placed under or on top of any surface that will burn. Do not obstruct the flow of combustion and ventilation air around the grill housing. PROTECT CHILDREN: Keep children away from the grill during use and until the grill has cooled after you are finished. Do not allow children to operate the grill. CHECKING FOR GAS LEAKS NEVER TEST FOR GAS LEAKS WHILE THE GRILL IS LIT! Prior to the first use and at the beginning of each new season (or, if using LP, whenever gas cylinder is changed), it is a must that you check for gas leaks. Follow these steps: 1. Make a soap solution by mixing one part liquid detergent and one part water. 2. Turn off heat control valve(s), and then turn on gas at source. 3. Apply the soap solution to all gas connections: bubbles will appear in the soap solution if connections are not properly seal ed . Tighten or repair as necessary. 4. If you have a gas leak that you cannot repair, turn off the gas at the source, disconnect fuel line from the grill and immedi at ely call your grill dealer and gas supplier for professional assistance. 2 WARNING! FOR YOUR SAFETY – DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. – DO NOT store empty or full spare gas cylinders and/or chemicals under or near this or any other appliance. – Keep the fuel hose and electrical cord away from hot surfaces. Protect the fuel hose from dripping grease. Avoid unnecessary twisting of the hose. Visually inspect the hose prior to each use for cuts, cracks excessive wear or other damage and replace if necessary. – NEVER test for gas leaks with a lighted match or open flame. – NEVER light grill with lid closed or before checking to ensure burner tubes are fully seated over gas valve orifices. – NEVER lean over cooking surface while lighting grill. Use barbecue tools with wood handles and good quality insulated oven mitts when operating grill. DANGER! IF YOU SMELL GAS 2. Extinguish any open flame. 3. Open grill lid to release any accumulation of fumes. 4. If gas odor persists , immediately contact your gas supplier or your fire department. READ CAREFULLY BEFORE ASSEMBLY AND OPERATION OF YOUR GRILL
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SAFETY INSTRUCTIONS (CONT.) NATURAL GAS SAFETY KPa regulated at the natural gas regulator attached at the back of the grill. Check with your gas utility for local gas pressure and with your lo cal municipality for building code requirements. In the United States, the natural gas orifice size is 1.93mm. Outside the United States, the natu ral gas orifice size is 1.60mm. Check with your gas utility or with local building codes for instructions to install gas supply line, or call a licensed and kno wledgeable installer. – – Outdoors after gas line piping exits outside wall or before gas line piping enters ground. – Indoors in the branch fuel line in an accessible location near the supply line. Pipe sealing compound or pipe thread tape of the type resistant to the action of natural gas must be used on all male pipe th rea d. Apply compound or tape to at least the first three threads when making the connection. Disconnect your gas grill from fuel source when the gas supply is being tested at high pressures. This appliance and its indi vid ual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of 1 /2 psig (3.5 KPa)/37 mbar. Turn off your gas grill when the gas supply is being tested at low pressures. This appliance must be isolated from the gas su ppl y piping system by closing its individual valve. WARNING: Gas valves are preset at the factory to operate on LP or natural gas. If you wish to convert to a different gas type, be sure t o contact your grill dealer, licensed plumber or authorized service center for further details. Conversion kits are not sold to the gen era l public and require a professional to perform service. Failure to properly convert a unit can cause serious injury to yourself and/or others, irrep ara ble damage to your grill and void of warranty. 3 SAFETY! BEWARE OF SPIDERS CAUTION: BURNERS MUST BE INSPECTED AND CLEANED BEFORE FIRST USE. Spiders and small insects occasionally spin webs or make nests in the burners during warehousing, transit and/or after long p eri ods of non – use. These webs can lead to a gas flow obstruction, which could result in a fire in and around the burner tubes. This type of fire is – d b urner tube is ary .
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SAFETY INSTRUCTIONS (CONT.) PROPANE GAS SAFETY 7.4 mbar/2.74 KPa when equipped with the correct propane orifices on the valves and a propane regulator on the supply line. In the United S tat es, the liquid propane orifice size is 1.18mm. Outside the United States, the liquid propane orifice size is 1.05mm. Your propane gas grill is designed to be used with a standard 20 lb /7 kg gas cylinder. In the United States, the gas cylinder must be constructed and marked in accordance with specifications of the US Department of Transportation for Propane Gas Cylinders. Outside the Un ite d States, the gas cylinder must be approved under CE NORMS: EN417 and test code 215. Gas cylinder must be constructed and marked with CE re gul ations for the European country of destination, where it will be used. Always keep cylinder securely fastened in an upright position. Never connect an unregulated propane gas cylinder to the grill. Do not subject Propane cylinders to excessive heat. CAUTION: Never store a Propane gas cylinder inside a building or in the vicinity of any gas – burning appliance. WARNING: Gas valves are preset at the factory to operate on LP or natural gas. If you wish to convert to a different gas type, be sure t o contact your grill dealer, licensed plumber or authorized service center for further details. Conversion kits are not sold to the gen era l public and require a professional to perform service. Failure to properly convert a unit can cause serious injury to yourself and/or others, irrep ara ble damage to your grill and void of warranty. 4 SAFETY! BEWARE OF SPIDERS CAUTION: BURNERS MUST BE INSPECTED AND CLEANED BEFORE FIRST USE. Spiders and small insects occasionally spin webs or make nests in the burners during warehousing, transit and/or after long p eri ods of non – use. These webs can lead to a gas flow obstruction, which could result in a fire in and around the burner tubes. This type of fire is – d b urner tube is ary . WARNING Do not store a spare or disconnected liquid propane cylinder under or near this barbecue. A dented or rusty liquid propane cylinder may be hazardous and should be check by your liquid propane provider. Do not use a liquid propane cylinder with a damaged valve.
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INSTALLATION INSTRUCTIONS Your Built – in Gas Grill comes to you fully assembled. We strongly recommend professional installation and hookup of the Gas BBQ grill . These instructions will provide you with the measurements necessary for you or your builder to construct a masonry structure to hou se your outdoor gas grill. NOTE TO INSTALLER: Leave these instructions with the consumer for future reference . The grill must be installed in accordance with all local NOTE: Please remove the cotter pins from the burners before installing unit into an island. See page 11 for cotter pin removal. SPECIFICATIONS FOR BARBECUE STRUCTURE 1. Your choice of masonry can be used for cabinet construction for the built – in gas grill; however it must be non – combustible material. Keep in mind when choosing a location for your grill that it should NOT be located under any overhead combustible construction. Upper an d lower level vents must be provided for combustion air on both sides of built – in cabinet. Vents on BBQ insert must remain unobstructed to all ow for combustion air and ventilation. Upper vents must be located within 5 inches/12.7 cm/127 mm from the top of the island enclosure to the bot tom of the vent. Lower vents must be located within 1 inch/2.54 cm/25.4 mm from the bottom of the island enclosure to the bottom of the first ve nt openings and no more than 5 inches/12.7 cm/127 mm from the bottom of the island enclosure to the top of the vent. If not using Bull vents, th e v ents you use must meet ANSI Standard codes. The upper vents must have openings that have a total free area of not less than 1 sq in/6.45 sq cm/645 sq mm per lb /kg of stored fuel capacity per vent and the lower vents must have openings that have a total free area of not less than 1/2 sq in/3.22 sq cm/322 sq mm per lb /kg of stored fuel capacity per vent. Both upper and lower vent openings must have minimum dimensions so as to permit the ent ran ce of a 1/8 in/.31 cm/3.17 mm diameter rod. 2. The BBQ grill requires a wall opening of the following dimensions: See PAGES 7 & 8 for different models. 3. Place gas grill assembly into wall opening as shown in illustration on pages 7 & 8. BBQ rests on side and back edges of the B BQ insert. 4. For propane gas LP TANK STORAGE AREA MUST BE ISOLATED FROM GRILL AND VENTED. 5. Do not use any combustible materials for this construction. Minimum horizontal clearance to adjacent combustible surface from s ide and back of the grill must be 21 inches/54 cm/533 mm . A 6 inch/15 cm/152 mm clearance is required behind grill to allow front portion of hood to open and for ventilation purposes. 5 PLEASE READ THESE INSTRUCTIONS BEFORE INSTALLING YOUR GAS GRILL
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INSTALLATION INSTRUCTIONS (CONT.) OUTDOOR NATURAL GAS BBQ INSTALLATION SPECIFICATIONS NOTE: – Vents must be provided for combustion air and ventilation on both sides of built – in cabinet. – When choosing a location for your gas grill keep in mind that it should never be located under any overhead combustible const r uction. – The sides and back of the grill should not be any closer than 21 inches/54 cm/533 mm to combustible construction. – DO NOT store empty or full spare tanks under or near this or any other appliance. – There must be a minimum of 6 inches/15 cm/152 mm counter space behind the grill in order to allow the grill hood to clear pro p erly. 7
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INSTALLATION INSTRUCTIONS (CONT.) OUTDOOR PROPANE GAS BBQ INSTALLATION SPECIFICATIONS NOTE: – Vents must be provided for combustion air and ventilation on both sides of built – in cabinet. – When choosing a location for your gas grill keep in mind that it should never be located under any overhead combustible const r uction. – The sides and back of the grill should not be any closer than 21 inches/54 cm/533 mm to combustible construction. – DO NOT store empty or full spare tanks under or near this or any other appliance. – There must be a minimum of 6 inches/15 cm/152 mm counter space behind the grill in order to allow the grill hood to clear pro p erly. – The cylinder valve on the tank must be readily accessible for hand operation. The tank must be isolated enough to where it is shielded from radiation, open flames and protected from foreign matter such as hot drippings. – There must be access so the tank can be connected, disconnected, inspected and leak tested outside of the cabinet. As well ac c ess so that connections which could be disturbed when installing the tank in the cabinet can be leak tested inside the cabinet. 8
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INSTALLATION INSTRUCTIONS (CONT.) LP GAS TANK RETENTION If using a LP gas tank, the tank must be properly secured within the structure to prevent being knocked over. The tank retention system must be securely fastened to the bottom of the island with the use of bolts, washers and nuts. Ther e m ust be a minimum clearance of 2 inches/5 cm/50 mm between the floor and the cylinder enclosure. Once secured, place the LP tank in the tank re ten tion system and tighten the tank retention bolt until the tank is snug and cannot move. 9
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INSTALLATION INSTRUCTIONS (CONT.) TRANSFORMER In order to ensure transformer and interior light system longevity, the transformer must be installed at least 6 inches/15 cm /15 2 mm above the ground. The transformer may be attached to your island material using metal screws. To install your transformer, secure two s cre ws (not provided) through the designed mounting tabs (see illustration below). 10
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